I have this razor that I just can't get sharp--a 6/8 that I'm hoping to post in the FS forum pretty soon. I spent about two hours on it the other night, going up and down the grit scale from 1K to 8K and getting really frustrated. The edge looked great at 60X--nice and straight, nice polished bevel, no wire.
Then I noticed something under the microscope: One side of the bevel was nicely formed, and the other side had a lighter strip of metal running all the way down the edge, maybe 1/3 of the bevel wide.
Then I realized that the razor would pass the HHT off the 4K if I angled the edge at an odd angle. (Normally I hold the blade a 90 angle to the hair.)
My theory is that one side of the bevel is getting honed all the way to the edge, while for some reason the other side isn't. So I have a regular bevel on one side and a "double bevel" on the other. My efforts to keep the strokes even between the two sides meant I wasn't making much progress toward correcting this. The edge was forming on the side where I wasn't making full contact.
Tonight I'll try honing only on one side until I even things out. I'll bet that'll fix it.
The moral to this story: Check both sides under the microscope, not just one.
Josh