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Not set in stone exactly how it will work but I am thinking to set up the laptop on christmas eve with the Stormy Kromer site and let them pick out a hat and then measure their size.

This just gave me an idea of what to get my children for christmas. I like to do a theme.

I wear a baseball type cap much of the time and prefer it while driving and not interfering with the headrest.

Here is where my Dobbs rests most of the time while driving.

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Are you using the brake rotors for weights?

Even if they offer it I would have a hard time asking for a replacement at their price after I had worn it for 15 years.