Originally Posted by
Gammaray
The metallurgists on this forum may take issue with characterizing stainless or carbon as "harder" or "tougher" than another. The formulations and characteristics of stainless or carbon steel are complex and dependent upon many alloying factors not the least of which is the tempering process.
I know less about the exact composition of my SR steel than I do my hunting and pocket knives, but there are some key physical characteristics needed to make a good razor. That main two are HARDNESS and TOUGHNESS. Hardness, like the Rockwell standard, is a measure of compression taken with a very hard probe. Most knives and razors come in at 57-62 Rockwell. Most of our razors come in at this level. This is actually one of the easier parameters to achieve by way of heat treating, and it is hardness that determines potential sharpness. But too much can make it too brittle resulting in a very fine edge that breaks off like glass while shaving. Toughness, is a measure of flexibility (to bend and return to its original form). This is a very important parameter for retaining a fine edge while shaving. This is accomplished by tempering. The process comes after the HIGH heat hardening step by reheating to a lower temperature ~400-1200 F depending on the alloy, followed by a quenching quick cool in water, oil, dry ice (stainless), or even wet mud (Japanese). Dovo and Thiers Issard quench carbon blades in a 1200 F degree bath of liquid lead.
Both carbon and stainless can exhibit excellent hardness and toughness. But in general, stainless is more likely to snap when bent due to the chrome alloy, although today's stainless alloys are much more resistant to breaking than in the past. Carbon can generally be made much tougher than stainless and is the preferred alloy for tool steel. Laminated or Damascus carbon steel knives are incredibly tough able to be bent to 90 degrees without breaking.
If made properly, both stainless and carbon steel can exhibit ideal properties for a SR with stainless having the additional advantage of rust resistances.