Originally Posted by
Bruno
Personally I prefer a simple bastard file. It removes wood very fast, it is dirt cheap (got 3 for 2.5 euros in the bargain bin), doesn't make much noise (can do it when the kids are asleep) and doesn't cause wood dust to fly around.
Apart from the fact that I prefer working with manual tools, the above are the objective reasons why I haven't invested in a belt sander yet.
I also would like to point out that 1/8" flat wood planks are not always as useful as it seems. A lot of razors (especially the bigger ones) have tapered tangs. If you want to make scales that fit snuggly around the razor, you have to shape the scales around the razor. simple flat wood will not work, or you need to use a thick butt spacer to allow the razor to close without having the tang bump into the scales.
I've shaped scales like that on a belt sander, but it is a very dusty work, and ironically, nothing beats a bastard file for speed when it comes to wood removal. give it a try. You'll be pleasantly surprised.
just my 2 ct.