I've spent a while looking through all of the great archive material and finally joined to interact.
I am hoping to try and make a straight razor over the holidays. I have a piece of 1/8" O1 and want to make a 4/8 razor. 1/8 is too thin for 5/8 right? I've had experience with O1 before, but have not made a razor before. I also have not used a straight razor mostly because I'm a student and would rather invest time than money. Yes I've read posts suggesting using one before making one, but I won't be disappointed if mine sucks- I have plenty of O1 and a keen interest to learn. I'm looking to make a basic half round razor, with a 1/2 hollow grind similar to this.
I have access to a great woodworking and metal working shop (most of my experience is in woodworking), so for the most part, tools are not as much of an issue.
So here is my plan, I'd love feedback if anyone has time! I like thinking about things in steps, so pardon the numbering..
1. Rough out the blade shape on a bandsaw and with files.
2. Grind the blade on an 8" wheel but not all the way so that the steel won't warp then hardening
3. Drill the hole for a brass pin at the pivot
4. Harden and temper
5. Do another round of grinding to final shape
6. Finish the razor including the blade by hand with paper?
7. Make scales, sharpen and hone blade.
The only thing I am not fully comfortable with is the grinding and sanding (yes I realize that's most of the process).
Anyway feedback would be appreciated. I'll post update pictures as I go (I won't start until late december).