Search:

Jason,

Keep some WD-40 spray around and spray the blade of the coping saw before cutting the plexi and once in a while during the cutting. The lubricant will reduce fricition so plexi won't be...

Nice job Jason. You definitely need sandpaper between 180 and 600 grits. Try 180, 320, 400, 600, 800, 1000, 1500, 2000. You can skip 800 and 1500 but I find it easier not to skip these when sanding...