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Then I proceeded to shape the scales. Initially I used an 80 grit belt, and eventually moved all the way up to 400, then I went to hand sanding them. Here they are after 600 grit paper.
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I thought a few of you would be interested to see how I made 7 identical (well, close anyway..) sets of scales.

first step was to draw my scale shape on paper, and cut it out, and then outline the...