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Oz --

That's a beautiful job! Thank you for the thread.

So the final result is epoxy scales, with a horn core. They should last forever.

I'm a sailor, and I have some epoxy around. Messy,...

I couldn't resist an old W&B wedge, in rough shape, for $8. I'm not frightened by the blade; if it's beyond my capabilities, not much is lost. The nick in the edge is nasty, but I can grind it out...