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I agree with finding thinner metal liners... much easier than thinning them yourself. You could always glue the liner to the wood, pin the wedge into the scales, do final fitment/sanding then stain...

Have you glued the aluminum to the wood core?

not sure I follow... with a hollow ground razor, the wedge can be almost any width as long as the angle is correct. Wedge width merely changes where the scales come in contact with the sides of the...

scales look great! The shape is very nice and the way the grain is laid out in them is superb.

not sure if you were just setting the scales up against the can for the photo op or if that's how...