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I agree with Glen, that sanding the roughness out of bandsaw cut scales takes off enough stock that it would be a wash, if you use a thin kerf blade. I don't have a table saw in my shop, and I am...

I like your system, if you have to use a table saw. The problem with a table saw is the finished scales are about the same thickness as the saw blade, so you lose one scale to sawdust every time you...