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I used 0.55mm nickel silver as the liner as it gives the necessary stiffness without being cumbersome - even then, the scales are quite weighty.

For your bone project, have you considered the...

I've been wanting to try a Mother of Pearl re-scale since seeing Brad's work on here- basically I followed the same process of making a set of liners from nickel silver and then cutting 1.5mm MOP...