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That's a problem with a lot of people who have scale blanks. They won't be long enough which is 5.5"- 6" in most cases with straights.

I did a post a few weeks ago with the scale blanks I buy off eBay. For 6" x 1 1/2" bone:
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Sometimes that is how you have to do it. I used to used primitive tools to get the job done & still do. The main thing is to have a good outcome on the scales you do make like on the F. Fenney up...

Hang onto them. You never know when you will need them. I keep old scales whether bug bitten or broken to use as a pattern & for patch up material to fill holes, cracks & bites sometimes. Old ones do...

You got that right Tom! The collars are slightly larger than the smaller ones. I have six Tally Ho's right here & one has home made wooden scales on it & I have some older horn scales for that one...

I think I have shown this one long ago but at first I thought Tom was referring to this one. I still need either some old scales for it or to make some new ones. It says, "In For the Prize At The...