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I initially sand the blanks, to remove the saw marks, and burnt wood. Here's what the block of wood looks like after cutting the blanks. Can't tell what it looks like.!!

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Sanding...

I'm not that computer savvy. So I draw my own, or use the unbroken scale as a template.

I drew one that I like a lot. It also seems to work with several different types of blades as well.
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Yep, it'll work with all materials.

For thinning scales, it all depends on what style I'm making. If their the flat sided with beveled edges, I'll use my sanding block, and stick. ( piece of...

The dremmel will work, the large drum is 1/2" tall. But you'll need heavier grt. sanding wheels than dremmel makes. And the larger drum makes it easier to keep a smooth line. Little drums have a...

Congrats, Jerry. ! The 26th of June, will be my 23.

I've been working on a set, lately.

A few tip's for Steve, cause I know he'll ask, how I do it. :rofl2:

Trace your blade onto a piece of...

Yep, I agree.
Is how I made my first few sets.

Still do most of the work without power tools.