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Wow, thanks for the detailed replies Mike, that's pretty much answered all of the questions I had - including some that hadn't previously occurred to me! :bow

I think I'll drop this idea now for...

Is it possible to just buy "a piece of tamahagane steel" anywhere? I suppose as long as you could get a piece the right sort of dimensions, then any of the custom razor makers should (in theory) be...

I was just wondering. Several people are now making some pretty exotic custom razors, including forging the blades themselves. For example Maestro Livi, Robert Williams, Tim Zowada, Joe Chandler...