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Well, I think I may have gone off the deep end. Need to do scales for a couple of razors so I ordered some material. Since I didn't want to make them all the same, by the time I finisher ordering I...

Been there, done that. Plus I abused myself with tobacco for many years.

I do my sanding in the open air. If there is not a cross breeze I run a floor fan.

My belt sander has a dust collection...

The range of up to 0.12" was on existing razors.

If the epoxy resin was 0.12" and uniform I would be happy as a lark. What I've got to deal with is up 0.221" and varies in thickness.

I was...

Richard,
A special thanks for the safety input. I have been paying special attention to the dust warnings since I already live with COPD and have to pay special attention to anything that affects...

Thanks to the following:
cudarunner
Glen (data by cudarunner)
RezDog
Substance
rolodave
Tim Zowada
Geezer

So much information from y'all that I am approaching information overload!!

Okay, I've cleaned up a couple of blades acquired at an antique shop and purchased a couple of others here on SRP and now I need to make some scales.

I have some "Epoxy Resin Blank" material...