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A miter box and a jig made for the purpose would probably enable you to saw your stock into thin planks with a reasonable accuracy. But really, to rip stock accurately you are talking table saw. You...

You can't. You would be losing material when sawing, the amount depending on the saw kerf width, But you can easily thin your stock down to 1/8" thick on a belt sander or by hand lapping it on a...

I often use Microfastener.com size 0 bolts and nuts for trial pinning and I have in the past just left them in permanently but usually not. They sell a variety of washers, too. Again, the size to get...

For a first attempt, it is hard to beat acrylic. No grain. Doesn't split, (will crack if you abuse it, though), doesn't swell and normally doesn't warp. Takes a very high polish easily with...