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I know a couple of the more 'seasoned' guys take the metal and a belt sander and just hold it there till it's just right. I've given up on the 'wedged-endspacer'. Mine are straight (squared off)...

Are you talking about the 'end spacer'?

If so, I always forget about this until it's too late... What I do to get it to shape, is after all the holes are drilled, put a pin through the pivote...