Back with three very different custom bone scales...

Work has been keeping me away from my most enjoyable hobby for some time, but I'm back again with a few restorations to share. A couple of these were floating around the forums in varying states of completion but thought it was time to share them in full here.

1. Bruno blade with stained bone scales.

The blade, courtesy of SRP legend Bruno:
Attachment 175692Attachment 175693

The sun bleached bone, taken from raw:
Attachment 175694Attachment 175695

Staining the bone and pinning the front end with stained horn wedge, lined with copper:
Attachment 175696Attachment 175697

Finishing up polishing the blade and pinning (two rear pins - one purely for looks and one for function):
Attachment 175698Attachment 175699Attachment 175700Attachment 175701

2. Bengall 4-5/8 blade with carved bone scales.

The very sad looking little blade as I received it:
Attachment 175702Attachment 175703

Drawing the bone scale shape (taken from the same raw pieces shown above) and beginning carving:
Attachment 175704Attachment 175705

Unfortunately, disaster struck when trying to pin the back end (struck the bone on a strange angle and snapped both sides)... I tried superglue in a moment of desperation, but knew deep down that it would never hold. It was heartbreaking, having spent hours on the shaping... But after some silent weeping, I decided to round off the broken end and shorten the bengall blade to fit accordingly:

Attachment 175706

Attachment 175707Attachment 175708Attachment 175709Attachment 175710Attachment 175711

3. Wade & Butcher with custom bone scales

The blade as it came to me - looks like someone has been using it to scrape paint :-(

Attachment 175712Attachment 175713

Bone scale shaping and finishing up with stained horn wedge lined with copper.

Attachment 175714Attachment 175715Attachment 175716

My ''trilogy'' of bone scales with stained horn and copper lined wedge:

Attachment 175717Attachment 175718Attachment 175719

Very nice work:)

A nice trio you have made yourself there Suavio

Fantastic work, good job.

I especially like the scales for your Bruno, but they all look awesome. Good job.

Very very impressive. Tell us more about working bone. Do you have to dry it or do anything special before hand ? How about dying it , what do you use to dye it ? How about shaping it , any special tips after breaking the one ? And do you have to seal it at all ? Thanks for showing us your tremendous work!!!!!

All I can say is WOW!!!

All awesome work.

Thank you for all the positive comments everyone, really appreciate the feedback :D

Quote:

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Originally Posted by nodakjohns

Very very impressive. Tell us more about working bone. Do you have to dry it or do anything special before hand ? How about dying it , what do you use to dye it ? How about shaping it , any special tips after breaking the one ? And do you have to seal it at all ? Thanks for showing us your tremendous work!!!!!

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I do dry the bone - once it's completely clean I leave it to bleach in the sun for about a month. I don't like to use any chemicals like bleach because they tend to make the bone more brittle. I then leave it to dry indoors for a bit longer. I then draw and cut the very rough shape using an angle grinder (I don't have that many tools). I then tape or clamp both pieces of bone together and do most of my shaping on my trusty belt sander. Following that, I use a hand file and sandpaper starting at 180 and going up to 1000 grit.

For the intricate carving I used the dremmel to start with, working the grooves into the bone. Once it started to take shape I switched to hand file and sanding. The biggest tip I have is to go slowly, drill the holes last, and be very careful with the pinning! The break was completely my fault, caused by a careless pin.

As for the stain - I did some experimenting with various tannins and dyes, including acorn, walnut, coffee, tea, rust/iron based stains, etc. I've also tried fluorides and bleaches to get a whiter white, but far prefer sun bleaching. Nothing took the bone nearly as dark as I first wanted it, even after repeated dyeing, but over time I've come to really like the natural look I've achieved. This is done using a natural walnut stain that comes in crystal form to dissolve in water. I leave the bone to soak for around 24hrs and then repeat if necessary.

Lastly, after a final sand at 1200 grit I use a polishing compound (the same autosol or mothers I use on the blades) and polish the bone up to a glossy finish. Repeat that a couple of times and what's left is a wonderful smooth sheen that also protects the bone.

Hope that helps!

Thank you for the reply ! I really want to take a shot at bone scales but really didn't have a clue on prepping the bone.

Give it a shot! If you can get hold of some bone and have a few simple tools there's nothing holding you back! Just takes time and practice as with everything straight razor :)

You are quite the artist sir!!

Absolutely magnificent!

Very nice work! I have just gotten interested in straight razors and all of that, was looking for something related to bone, as perhaps I would blend my old hobby with the new one. been carving bone for about 5 years now :) though my work isn't straight razor related as of yet.

God, the Bruno is absolutely amazing!

"I don't need no fancy tools! I just use my trusty ole grinder!" Jiminny Crickets! :tu



Mike

Love these scales.
Love the texture.
Love bone,
Want to get into it, any recommendation of what type of bone to use and how to obtain it.

Joe

Old thread, but replying so that I can look at and compare the scales at a later time.