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Tip for making a workbench
I thought I'd share this nifty trick before I am finished and you can no longer see the wall.
I am in the process of overhauling my workshop, and the last big change is going to be throwing out the improvised wooden table that holds my belt sander, and replace it with a sturdy workbench that will hold at least 2 of those grinders, and possibly 3 sometime in the future. Or 2 grinders and a heat treatment oven, we'll see.
anyway, aside from being sturdy, I wanted the thing to have no legs. The wall itself was not 100% flat, so that made it impossible to just buy wall hooks for supporting my workbench. They would not be level or equal. And most of the off-the-shelf stuff is not for for heavy loads anyway. So I bought a load of steel L beams, roughly 3/16" thick, 1.5" wide. First I mounted the vertical beams. Each of those is mounted to the wall with 3 bolts that are meant for hanging cast iron radiators from a wall (2 bolts will hold a 200 pound radiator easily). the position of the bolt is indicate by the red arrows. I placed 2 bolts at the top because that is where all the weight will pull.
Then I welded on the first horizontal support, using a level indicator to make it perfectly level. I repeated this for the other 2 supports, using the first as a reference. After that I welded on the diagonal square beams. I'll not call it a professional welding job. It is bascially just a frame that I melted together using welding rods. After that I caoted everything in hammerite to protect it from rust. Each of those frames is perfectly level with the others, and is strong enough to hold my full body weight at the full extent of the horizontal support without moving. Now it is ready for the wooden cross beams and the table top.
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