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    Senior Member ToxIk's Avatar
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    Apr 2006
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    Default My latest two experiments

    Well, my latest two projects are done. With each I decided to experiment with something I have done yet.

    Both of the actual blades went through a fairly thorough sanding from 400 grit upwards, except the faces. I wanted to preserve some of the etching that were on the faces, so sanding on this started lightly at 800 or so.

    Anyway, without further adieu...

    Purpleheart Filarmonica
    front closed
    front closed upsidedown
    front open
    wedge
    video

    This one was rather simple. The method I experimented with on this one was some simple wood inlay. The wood inlayed in the purpleheart scales is just a simple slice of yellowheart. Wasn't all that hard, but I don't think I can handle any intricate designs.... yet

    All I did for the inlay was trace out the piece and then carve out the wood with an x-acto knife. I only had one type of blade at the time so it was tricky. The inlay goes no more than 1/8" of an inch into the scale; so, I doubt the integrity of the scales are comprimised much at all. Either than that, drilled in some 3/32" bushings for the pins, wood sanded to 2000grit and then 10 or so coats of CA applied, sanded and polished out.

    Padauk Wostenholm Conquerer
    front full
    front open
    back open
    wedge1
    wedge2
    bushings & grain

    This one took quite a while, probably because I did a few steps in the wrong, or at least, inconvenient order.

    The wood is padauk and is rather soft. When I was making the scales I had the form/shape pretty much finished and sanded, but, then they felt a little light and weak, so, I figured I'd try and make some brass liners for them. Wewf, I won't go into detail, but seeing as I don't have the most elaborate tools, it was abit of a pain in the ass. Of course once I had the brass cut, they weren't perfect and the scales needed to be slightly reshaped and then completely resanded. Well, I don't know if the resanding was neccessary, but I liked to be thorough. After that, I epoxied on the brass liners and then drilled and fitted 3/32" bushings for all the pins.

    I was holding the scales in my hand getting ready to apply the first coat of CA for the finished when I realized the wood was a little plain. The wood has these clearly visible pores in it which I wanted to do something about. I set them aside to see if any good ideas came, and came one did. While I was grinding some brass, little bits of brass dust kept getting everywhere. It looked quite nice so I figured I'd fill the pores with it. I whipped out the dremel and some scrap brass sheet and started grinding off this brass dust. I manually and exhaustively cleared out the pores with my good ole x-acto knife and then used an eraser to pack/brush the dust into the pores. The bushings pic of the razor displays the brass filled grain the best, I took it about half way through polishing, so I had a pic while the razor wasn't it. Now the 10 or so coats of CA for the finish. Of course I managed to get it on the brass liners, so that had to be sanded/scraped off. Then sanding and polishing of the scales and liners, and then on to pinning everything in.

    Of course, out of all my hard work, I think I managed to cut the spacer like 1/64" of an inch too short. It doesn't by any means ruin it's action, just it's not at that flawlessness I was hoping for after all the work. That and the razor has the nearest clearence to the wedge, I think it actually brushes up and snuggles against it I don't know if that's a bad thing, but I guess I'll find out in time.

    Anyway, let me know what you guys think.
    The filly I'm keeping (at least until I find a better one); and, the wostenholm I might put up for sale or auction, if anyones interested.
    Next up after this is some simple scales I'm experimenting with tung oil on
    Last edited by ToxIk; 09-06-2006 at 08:45 AM.

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