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  1. #1
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    Default Better of two lapping options

    As an avid home cook and habitual perfectionist, I've been maintaining my kitchen knives (and other tools) for years on a series of DMT sharpening stones, ranging from 325 to 1200 grit, with outstanding results. While researching straight razor shaving in advance of my first equipment purchase earlier this year, however, I was amazed to find that you folks (now "we folks", I guess) start sharpening razors where I stop sharpening my knives.

    After reading some more about the honing process and equipment, and having become a loyal DMT fan, I ordered an 8K DMT hone (D8EE) along with my razor. Upon arrival, when I finished marveling at the insanely smooth surface of the hone, I was able to develop a nice edge on my razor, switch to the strop, and shave. I've been happily stropping and shaving all summer.

    I mentioned in another thread that one of my difficulties as a new shaver continues to be shaving against the grain of my beard. A fellow SRP member suggested that I might be more successful with a sharper razor, honed with a 12K hone (http://straightrazorpalace.com/membe...tml#post835723).

    Again, I've had to readjust my understanding of what 'sharp' is, and have spent the last few hours learning more about the ultra-fine (10K+) hones that I'd previously decided were overkill for my application. I'm convinced at this point that it's worth the investment to add such a hone to my toolbox, though I have a question - rather, two questions - about lapping my soon-to-be new hone.

    Firstly, I've read that some folks use a 325 grid DMT stone as a lap. Given my predilection for DMT, I'm leaning that way. Fortunately, I have just such a stone already, for sharpening my kindling axe (you guys will appreciate these: Grnsfors Bruks). Unfortunately, it's only a 6" model (W6CP), which is smaller than the hones I'm considering. Therefore my initial question is:

    QUESTION 1: Can I use a lapping stone that is smaller in size than the hone I am lapping?

    My gut tells me that the lapping stone should be larger than the hone, to avoid uneven wear during the lapping process. I also observe, however, that the Shapton Diamond Glass Lapping Plate is the same size at the Glass Stone hones that it is designed to lap. So, if it's OK to tolerate less than 100% contact between the stone/plate and hone during lapping, I'll use the 6" 325 grit DMT that I already have.

    If the 6" isn't advisable, I'll probably use the sandpaper method, at least for a while, to save some money. I have some 800 grit water paper in my workshop already, which should do the trick. (Many thanks to Josh Earl for his excellent Wiki page on lapping.) This, however, leads me to my second question.

    In the end stages of the honing process, precision is key. To a layman (which I still am), using a stone, to flatten another stone, to get a sharp edge on a blade, is pretty obsessive (yet necessary, I agree). It strikes me as odd - nay, inconsistent - that people choose to lap their hones using a counter top, marble tile, piece of glass, or even slab of plastic, according to various posts on this site. Maybe these things are flatter than I think they are, but not as flat, I suspect, as a well-lapped hone. Thus, my second question is:

    QUESTION 2: Why is it acceptable to lap a hone to perfect flatness on something as presumably un-flat as a countertop or a tile from the home center?

    If the countertop method works, I'm all for it. I'm one guy, with one razor, who will hone infrequently. I can tolerate the infrequent mess and/or difficulty of using sandpaper to avoid having to buy a lapping plate. Nonetheless, when I do lap/hone, I want the results to be perfect. There's no sense in buying the hone in the first place if I'm not going to lap it flat.

    If you're still with me, thanks for making it to the end, and for your advice.

  2. #2
    Senior Member blabbermouth JimmyHAD's Avatar
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    Believe it or not, most DMT plates are no flatter than your counter top or that tile from Home Depot. At least IME they aren't. I returned two to Dia-Sharp and they agreed with me on one of them and replaced it. The other was within their specification for flat and they returned to to me when the sent the replacement. I used to drive myself nuts about 'flat' but I've come to know that within reason is good enough. At least for me it is.

    I would go with the countertop or tile and the sandpaper. At a later date if you want the convenience of a DMT D8C 325, what I use, you can always pick one up. Good for the kitchen knives too. BTW, when it comes to smoothness I didn't really care for the feel of an edge off of a D8EE. I much prefer waterstones, 4/8 and on up. YMMV. Hey, I just re-read your post ..... take the sandpaper and lay it on top of the D8EE. It will be as flat as that is.
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  4. #3
    'tis but a scratch! roughkype's Avatar
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    Hey BeardO,

    Your 6" DMT325 will be just fine for lapping larger hones. It's all I've used. Just do a figure-8 over the hone's surface, under running water. Don't use any of your finer DMTs for lapping; it's actually pretty harmful to them. I can't picture the physics in play, but the really fine hone grits somehow polish the diamonds off of the plate. DMT actually doesn't recommend lapping with anything finer than their 120, but everyone here uses the 325 without problems.

    I'm a hobby machinist, so share your concern about how flat is flat. If you've got three hones you can rub against each other round-robin, all three will come out perfectly flat. So flat that they stick to each other even when dry.

    Good luck as you proceed.
    "These aren't the droids you're looking for." "These aren't the droids we're looking for." "He can go about his business." "You can go about your business."

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  6. #4
    Senior Member Soilarch's Avatar
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    WELCOME!

    WELCOME!

    WELCOME!

    Good questions. You mentioned that your *idea* of "sharp" is being redefined by your straight razor pursuits...and this means you're making great progress. I think you may have a skewed view of "flat" as well. We are not measuring our hones with dial indicators here. (Although I'm sure some have for the sake of curiosity.) By "flat" we are not after 0.000001" perfection. A pane of smooth glass, a stone tabletop, and a DMT hone is "flat enough". Some tiles are flatter than others. DMT sells a plate specifically marketed as a lapping plate and they claim a tolerance of +/- 0.0005". Don't know if that holds true for their actual hones or not. However, plain ole DMT hones are plenty flat enough whatever tolerance they are made to.

    As to the first question: Yes. I use the 6" DMTs to flatten my Shapton GS and Nani SS. Other than saying that I place them diagonally across the stones and stroke from "beyond the edge" to "beyond the edge" of each corner I don't know how to describe it. I have some 8" DMTs that I have tested the 6" DMTs and my results are the same. My best advice here is to google and youtube a search of how traditional wordworkers use a hand plane to smooth a table top.
    Last edited by Soilarch; 08-20-2011 at 04:50 AM.

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    Default Gonna pull the trigger

    Wow! I step away from the computer for a half-hour in the middle of the night (Eastern U.S. time, at least) and you guys post three great answers. After spending a long day/week/career mired in the high-tech yet low-quality, good-enough-is-good-enough world of software, this is a most unexpected and welcome surprise.


    JimmyHAD, your suggestion to use sandpaper on the D8EE is elegant in its simplicity, obvious in retrospect, yet something I wouldn't have thought of on my own. That kind of thinking is a hallmark of humankind's great technical achievements over the millennia. If not for the thumbs-up in the subsequent posts on using the 6" DMT stone as a lapping plate, that's exactly what I would do. Great idea.


    roughkype, I'm glad to hear that the 6" stone works for you. I'm going to order a high-grit hone after I sleep on it (literally), and will prepare it with my existing 325 grit DMT when it arrives.

    BTW, I'm jealous of your hobby. My grandfather and cousin were both machinists for Perkin Elmer back in the day, and the former had a watch and clock repair business on the side. Another family friend, around their same age, made an incredible miniature steam engine for my brothers and I when we were children. I didn't appreciate any of these things back then, but I'm fascinated by them now. I'd love to hear about some of your projects and/or see some photos.

    Back on topic, your flattening comment reminded me of a NOVA episode I saw a few years back on the reconstruction of the Parthenon. If you have about 3 minutes, watch the segment from the following YouTube video starting at 6:45 - SECRETS OF THE PARTHENON -- Part 3/4 - YouTube



    Soilarch, I need to ponder further why a hone that is less than perfectly flat can produce an edge that is perfectly sharp. I believe you; I just haven't yet developed an instinctual understanding of why this is. I think the reason that I'm obsessing over this flatness issue is because I spent too much time on the Shapton web site

    I understand what you're saying about your technique, and appreciate the wood planing analogy. My Dad is a builder, and we've spent many an hour discussing proper planing technique. We also have the good fortune to live nearby to Lie-Nielsen Toolworks (Lie-Nielsen Toolworks USA | Home) up here in Maine. My wife and I got a gift certificate for Dad for Christmas a few years back, and he purchased a plane with it. We've shaved minute slivers of wood off of all sorts of stuff since then.


    Holy cow, I need to hit the sack. I have to tackle the decidedly less precise task of sheetrocking a closet tomorrow. Thanks so much for your help tonight. I'm looking forward to working with the 12k hone in the near future.

  • #6
    Senior Member Soilarch's Avatar
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    I watched the whole 4 part series...cause I eat that stuff up.

    IMO, the short...and rather unhelpful...answer is that "perfectly flat" is a quantitative and "perfectly sharp" is qualitative.

    Your sheetrocking chore and Parthenon video series may be good illustrations. You sound like a natural perfectionist, you're in good company here at SRP, so I have to ask if your closet is "perfectly" square. No, of course it isn't.

    I've never worked construction but I grew up on a farm and have built/framed structures, formed up and poured concrete, hung doors...and even sheetrocked. NEVER have I produced or worked on a "perfect" structure. (In the quantitative sense of the term.) I HAVE produced "perfect" results. (In the qualitative sense.) When you're mudding/sanding that closet you're after a perfect finish...yet you won't once measure the end result in any quantitative way...you will measure it in qualitative terms. You know that the closest will be minutely skewed in some way, that the sheetrock will be minutely bowed before you screw it to 2x4's that you didn't plane on a wall that you know is not "perfectly" plumb. Yet you are after perfect results. You can only get them because "perfect" is measured by the way it looks, the way it feels, and the way it seems to be. It is a qualitative result.

    When sharpening, anything, we are after qualitative results. Granted we use our quantitative knowledge of hones and stropping compounds.

    The Greeks were after perfection. They wanted a Parthenon that "looked" perfect. To do so they had to deliberately make a structure that had few, if any, square or plumb lines on it. They mentioned several times that the columns "looked" identical but were actually all different. The floor is deliberately, and quite measurably, *unflat* because they wanted it to look/feel flat.

    So, get your toga on next time you hone.

    Lap your stones flat. Not so you'll get a sharper edge, but so they are more predictable, making an edge that feels perfect a little easier to get. We provide enough variables through our hands, we want to minimize the variable that the hones put in the equation.


    (Sorry that was so long. Sometimes I can't help myself.)

    EDIT: On far less...err...philosophical note I highly recommend this little gadget if ever use any of the DMTs

    The 2" version is perfect. Got mine at Harbor Freight, but they are all over the internet. They're cheap enough you'll likely spend more on shipping than the product. Stick that sucker on the back of the DMT and no more tired fingers from lapping, and no more sliding around in your hand when sharpening you axe. (I consider them required if you going to lap 8" stones with a 6" DMT.)
    Last edited by Soilarch; 08-21-2011 at 04:37 AM.

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  • #7
    Semper Fi smgunn's Avatar
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    I read a similar thread here a few months back. I seem to think that it may have been Lynn who pointed out that a hone doesn't have to be perfectly flat. If it's pretty close that is all you need as most razors will not be perfectly straight. That's why there are so many different honing strokes, so it can accommodate the imperfections you often come across.

  • #8
    'tis but a scratch! roughkype's Avatar
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    Soilarch--I really enjoyed your response. It's like a little touch of Pirsig. I think Pirsig would have enjoyed this site.
    "These aren't the droids you're looking for." "These aren't the droids we're looking for." "He can go about his business." "You can go about your business."

  • #9
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    It took me a few more days than I expected, but I finally ordered (and promptly received from SRD - thanks guys) a Naniwa 12K hone. We had an out-of-state move and a hurricane in there, too, so I hope you'll excuse my tardiness in replying.

    At any rate, I couldn't wait to see if I could actually tell the difference between an 8K edge and at 12K edge, so I opened the package as soon as it arrived this evening and got down to business. My son (who just started kindergarten last week) had fun drawing reference marks on the hone, and I had fun lapping them off with my DMT W6CP. The center of the hone was low, but a scant few minutes of the figure-eight (roughkype) and beyond-the-edge (Soilarch) techniques flattened it right out.

    (As a side note, I am amazed at how quickly the 325 grit DMT erodes away the Naniwa. I thought it would feel like rubbing a rock, but it was more like rubbing a bar of soap. OK, two side notes: I was surprised at how aggressively the hone and the lapping plate stuck to each other. This tendency increased noticeably as the hone became flatter, just as roughkype indicated in his three-hone example. Pretty neat.)

    Once the hone was flat, I went to work on the razor. I'd just shaved earlier in the day using my normal 8K + strop edge, so I knew the blade was in good shape. I also re-strop after every shave because... heck, I don't know. It just seems like a good idea to put your tools away in actionable condition.

    I've spent a fair bit of time recently with my son's 20X dissecting microscope inspecting the cutting edge of the razor, so I had a good sense of how scratchy even a 'smooth' 8K bevel looks at that magnification. I decided to give the razor about 40 strokes on the Naniwa, with the lightest of touch, then take another look under the scope again before stropping and shaving.

    (Another side note: sharpening on the DMT feels like rubbing a slab of metal covered in diamonds . Sharpening on the Naniwa feels like butter. I can see why people love these stones; they're very forgiving, and tactile-ly pleasing.)

    Upon focusing the microscope, I was amazed to see how much smoother the bevel was after honing at 12K. To use a macro-level comparison, the result was equivalent to the difference in the plastic headlight lenses on my 12 year old pickup truck after buffing them out with one of those polishing kits a few months back. The bevel was still a little scratchy, but overall it was really smooth and shiny.

    Encouraged with the results so far, I headed to the bathroom, finished up with about 25 strokes on the strop, lathered up, and started shaving - a real three-pass shave.

    Pass 1 - With the grain: Incredible. The difference in the 12K edge from the 8K edge was undeniable. The razor glided smoothly over my face - so smoothly, in fact, that I was worried that I wouldn't notice if I started taking off more than stubble. The 8K edge had an... an... let's say an 'assertive' feel to it, by comparison. After my first few shaves with the 8K, I wasn't too worried about slicing my face because it was pretty easy to judge what the razor was doing at any point in the process. With the 12K edge, I'll need to develop a more refined sensation in my hands and face before I'm comfortable again. And by 'comfortable' I mean safety-wise; the shaving comfort was sublime.

    Pass 2 - Across the grain: This pass was very good, too; - roughly equivalent to going with the grain using my 8K edge. I didn't sustain any irritation, though I did get a few minor nicks while having fun trying to work around my nose and mouth. It wasn't the razor's fault; the cutting edge performed beautifully, and the resulting shave was smoother and far more comfortable than usual.

    Pass 3 - Against the grain: In relative terms, this was a great day. In absolute terms, my face still hurt, though an order of magnitude less than before. By the end of the third pass, I had literally a hundred little nicks everywhere but the flat, easy parts of my cheeks. I'm not sure whether it's my blade or my technique, but cutting against the grain takes an unacceptable amount of skin along with the hair.

    That said, the third pass took off all of my stubble - even on the tip of my chin, which has never been smooth. Sitting at the computer an hour or so after shaving, I went reflexively to scratch an itch on my arm using my chin, and realized that I didn't have any facial hair to do the job! Honestly, it's kind of freaky; I haven't felt my face like this in about 25 years. Fortunately, the nicks started to clot and I got that stubbly feel back Seriously, though, it's about 8 hours later now and my face feels good, despite the initial irritation. After shaving against the grain with the 8K edge, my face would hurt for two days.


    To summarize, the lessons learned during this experiment are:

    LESSON 1: The difference between shaving after honing on an 8K hone and a 12K hone are night-and-day. Even someone who's only shaved with a straight razor once before would notice the difference. If you have $75 to spare, a finishing hone is a worthwhile investment.

    LESSON 2: Shaving against the grain hurts. It hurts less after using a finishing hone, but for me, the pain and bloodshed are in no way offset by the smooth shave - even as exceptionally smooth as it is.


    So, I'll leave this post with an open-ended question:

    QUESTION: Would anyone care to comment further on shaving against the grain?

    Do you guys do this regularly? Does it hurt? Should it hurt? Is the problem with my honing technique, shaving technique, or something else?

    I don't really need my face to be as smooth as it is right now. Frankly, I wear a beard half the time, anyway. I mainly just want to succeed at shaving against the grain for the satisfaction of having learned how to do so.

    Thanks, all!


    P.S.
    Quote Originally Posted by Soilarch View Post
    IMO, the short...and rather unhelpful...answer is that "perfectly flat" is a quantitative and "perfectly sharp" is qualitative... When sharpening, anything, we are after qualitative results.
    While I'm loathe to disagree with a Senior Member, I'm inclined to believe that 'perfectly sharp' is also quantitative. I see and agree with your points about my closet and ancient Greek architecture, but it seems to me that we can measure the 'sharpness factor' of a razor's edge using bevel angles, coefficients of friction, and other such metrics. My inspection with the loupe and microscope reinforce this working hypothesis - for me, at least. Do you disagree?

  • #10
    Senior Member easyace's Avatar
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    I'm embarrased to be following such interesting posts with a facile response, but here goes anyway.

    I only shave against the grain with a straight. I do this most days, it doesn't hurt and indeed shouldn't hurt.

    If I shave with a DE, then I don't bother with ATG.

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