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Dan,

That's very cool. Do you have to get an even 1K finish first, though? My problem is at the lower grits. I rough shape them on my belt sander, but then I can't get them smooth at say 400 grit....

That looks great, as usual, C. :)

I've tried plexiglass a few times, but I can never get all the scratches out. What's your progression for shaping and polishing them?

Josh