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The edge of file rides up against the side of the guide. Because the guide is lined up the same on both side of the razor you shoulders will come out the same on both sides. A guide makes it a lot...

I was thinking of clamping a couple of the precision ground scraps to simulate something like this #FG100 Hardened File Guide

You could even make you own with your drill press and a couple of roll...

Super cool! You are one persistent dude.

I would deburr the edges then scribe a center line before starting to file. I like to do the blade first then taper the tang. Having a square tang will...

Is it a metal cutting bandsaw? on most wood cutting bandsaws the blade goes to fast to cut metal. If is a metal cutting saw I would buy a 14 TPI blade. I have cut blades out of O1 with a hack saw it...