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Just looked at Whiteside's website...they've got a 1/8" spiral bit that has a 1/2" cutting length. So I'm thinking the material would need to be flipped over to get it cut out completely, which...

First of all, Excellent looking work.

I'm new at this so take it for what it's worth, but could it be done with a router? It seems to me with the right jig you could cut whatever angle, flair,...