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The only handles I ever had a melting issue with was a hollow handled vintage Simms brush. Touch wood, all the solid handled brushes came through fine.

Yea, I think I would go the faux ivory route...

Gonna be a smart azz and say ya shoulda tried steaming it out. ;) No matter how you try to remove a knot I think there is always a chance that the handle goes south too. Sorry to hear there was no...