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Actually a six dollar piece of tile from home depot is a good idea, but like sheffield said, you may still be able to shave with it, don,t give up. Try adding 2 or 3, heck even 4 layers of tape and...

I know that may not seem helpful, but without hovering over you while you are honing, these are the best guesses that can be made without actually seeing you do it. Good luck

take the razor and lay it on something that you know is totally flat, check the spine and the edge. If you see light, then there is probably a warp which would expalin the bevel width descrepincy. If...