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I cut out the shapes on the band saw. I used double sided tape the hold the pieces together and shaped it down with a belt sander. Fine tuned with 220 grit paper. The wedge was a Clayton acetal black...

I used my drill and a belt sander to sand some threaded brass rod to about 1/16th of an inch. I drilled the holes to match. Then i peeked the pins in. I shaved with it tonight too. Awesome!

So I was attempting to polish the blade up a little bit on this eBay special I bought and broke one of the scales. I figured this was a perfect opportunity to try and make some. I found some scrap...