Quote Originally Posted by superfly View Post
I used Plexiglas for mine. The thickness was around 1/8". you can cut the outline shape with a copying saw, but it is difficult and time consuming. The material melts and catches up on the blade if you go too fast.

The fastest way is to visit your local, uhm, the shop that makes key chains, nameplates, e.t.c?? and have them cut the shape with a laser.

I have shaped mine with power grinder, and then progressed with 80, 150, 320, 500, 800, 1200 grit sandpaper. You can go to 2000, and polish with your favorite metal polish...


The absolute easiest way is to visit Bill Ellis's web site, and get a pair or two of the plexi scales I did for him a while ago. For 20$, they are good buy... They are satin finished, and if you want them polished, you can sand them down with some 800, 1200, 2000, and polish...



Nenad
Any place out there just to by them polished.