Thread: First set of epoxy coated scales (wip)

I started my first set of epoxy coated scales Sunday. They are still curing but I really like how they are coming along. They're made from quilted maple with a bar top epoxy. I have a little sanding to do to even out the finish and will apply polycrylic as the final finish.





As always any tips and critique are welcome.

Looks good! I only did it once. Used the same product. Whatta mess! I did not have much luck sanding the bartop stuff. Curious, why the top coat?

There are a few bubbles that didn't raise properly and I will have to remove a bit of material. They extra coat is so bring the smoothness and high gloss back more easily.

Originally Posted by meleii

There are a few bubbles that didn't raise properly and I will have to remove a bit of material. They extra coat is so bring the smoothness and high gloss back more easily.

Gotcha. I had heard of using a heat gun to get the bubbles out before curing. I messed mine up trying to sand and polish. Just layered some more bartop on it!

Tomorrow I can start the cleanup process, grinding the drips and sealing the inside. Then start the sanding process and recoat. Hopefully they will be done by Friday.

Looks good, I really like the quilted maple!

Nice looking scales.

Where are the holes for the blade and wedge though?

I find it MUCH easier to get everything lined up and STRAIGHT if I do the holes FIRST!
Trying to drill on a rounded or finished top coat could be much harder to get straight... JMO

Originally Posted by Chevhead

Nice looking scales.

Where are the holes for the blade and wedge though?

I find it MUCH easier to get everything lined up and STRAIGHT if I do the holes FIRST!
Trying to drill on a rounded or finished top coat could be much harder to get straight... JMO

Too late for that! I DO like to use reinforced collars so the peens don't sink into the clear!

I tend to wait to drill the holes until I'm near assembly. I them mock it up with a wooden tang I have because as with everything I do I may change my mind on the wedge material or position of the pivot pin based on weight and balance.

The reinforced washers are a great idea I would have overlooked.

I am still undecided on the wedge. Either faux ivory, black g10 or a layered brass and blue g10. That will all depend on how I feel when I go to fit everything up.