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    Senior Member dooey's Avatar
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    Cheers mate, that's very thoughtful of you. Its only a little drive from Canberra

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    Senior Member AndrewJM's Avatar
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    Quote Originally Posted by dooey View Post
    Cheers mate, that's very thoughtful of you. Its only a little drive from Canberra
    lol. I have a band saw and scroll saw, so if you ever find some nice wood, you are welcome to post to me with a template of scale shape and preferred thickness, I can easily cut to size and post back to you. Id only do a rough cut allowing you wiggle-room for sanding, rounding edges etc.

    Just an offer, obviously it's easier to buy pre-made if you can find what you're after.
    It's nice to be important, but more important to be nice

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    Senior Member blabbermouth engine46's Avatar
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    They look ok but you will have to modify them to your liking. I have bleached white bone blanks that I have made my own scales from. Here is a Wade & Butcher with a steamship on the blade that I made bone scales from scratch. I bought the bone on eBay. I made them thin like ivory scales with a brass wedge.
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    Senior Member dooey's Avatar
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    here they are as i unpacked them

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    there are a few minor differences between each of the seven pairs, but each pair matches up pretty well.

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    They needs sanding, they are still too thick to use straight away

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    i am not sure how bendy they will be ( i want to use a wedge not a spacer)
    and i have no idea how i am going to finish them.
    so the project i got them for is a seven day set that had broken and mismatched scales

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    i am not sure but i think i might be mildly allergic to them as well
    Last edited by dooey; 11-24-2014 at 12:45 PM.

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    Senior Member blabbermouth engine46's Avatar
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    My thin scales I made for the W & B are strong! I had to clamp them to a board & filed them until I got them thin enough then sanded them & polished them by hand.
    Last edited by engine46; 11-24-2014 at 12:48 PM.

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    Senior Member dooey's Avatar
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    Quote Originally Posted by engine46 View Post
    My thin scales I made for the W & B are strong! I had to clamp them to a board & filed them until I got them thin enough then sanded them & polished them by hand.
    they look very nice, i like them. did you use Palm sander fixture for scale slabs - Straight Razor Place Library (i don't think i will go quite as thin as yours.)

    how did you polish them? just really high sand paper or did you use ca or a lacquer?

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    Senior Member blabbermouth Substance's Avatar
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    looks like a great project Dooey
    I am currently doing some bone scales from about 4mm x 25mm x 200mm blanks from Robsbits
    after I got b!tched at for stinking the house out when rough grinding the scale shape on the bench grinder, I then moved to thinning & flattening them on 180 grit W&D on my glass plate I use for lapping, then moved up the grits currently at 800 grit
    they are sitting at about 2-2.5mm thick
    I have made a horn wedge, at first it was a bit to much wedge and the scales were open about 3/4" at the pivot but they still bent in no problem for a trial fit, but a bit to much curve & pressure for my liking, so flattened the wedge back out to about a 1/2" opening at the pivot & less stress & look & feel much better.
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    Senior Member blabbermouth engine46's Avatar
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    Quote Originally Posted by dooey View Post
    they look very nice, i like them. did you use Palm sander fixture for scale slabs - Straight Razor Place Library (i don't think i will go quite as thin as yours.)

    how did you polish them? just really high sand paper or did you use ca or a lacquer?
    I did not use the palm sander. I used a c-clamp to clamp one end of the bone to the wood & filed it down then turned it around & did the same. I made sure just to clamp them enough to not move. I used a really high grit sandpaper on them then polished by hand. No ca or a lacquer.

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    Senior Member dooey's Avatar
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    Quote Originally Posted by engine46 View Post
    I did not use the palm sander. I used a c-clamp to clamp one end of the bone to the wood & filed it down then turned it around & did the same. I made sure just to clamp them enough to not move. I used a really high grit sandpaper on them then polished by hand. No ca or a lacquer.
    I like this idea it seems to be quite do-able with the limited resources i have in the garage. i guess i am just a little daunted by the seven pairs that i want to get through. i will set up some sort of rig to be able to get through all 14 pieces.
    I would like to take them down to about 1.5-2mm but i will see how i go as i work on them if they need to be thicker or thinner.

    i also like the idea of using old tyre weights for wedges, i think i will use a piece of sheet aluminium though. that way i can cut one out and have it correct and use it as a stencil for the others.( i think it will be easier to make them all the same, than having to whack out a new lead weight each time)

    i am using this as a guide http://straightrazorpalace.com/works...pic-heavy.html they won't be as nice but it will be ok

    i will try to keep up a log of what i do (the good the bad and the ugly)
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    Senior Member blabbermouth engine46's Avatar
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    Quote Originally Posted by dooey View Post
    here they are as i unpacked them

    Name:  IMG_20141124_232535.jpg
Views: 309
Size:  47.8 KB

    there are a few minor differences between each of the seven pairs, but each pair matches up pretty well.

    Name:  IMG_20141124_232714.jpg
Views: 301
Size:  33.1 KB

    They needs sanding, they are still too thick to use straight away

    Name:  IMG_20141124_233116.jpg
Views: 288
Size:  34.0 KB

    i am not sure how bendy they will be ( i want to use a wedge not a spacer)
    and i have no idea how i am going to finish them.
    so the project i got them for is a seven day set that had broken and mismatched scales

    Name:  IMG_20141116_204254.jpg
Views: 300
Size:  59.6 KB

    i am not sure but i think i might be mildly allergic to them as well
    That will be a nice 7 day set when you are done. I hope your scales come out like you want them to.
    Geezer likes this.

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