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  1. #1
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    sanding would probably be the way to go. you could also burn the rest to match with a wood burner/soldering iron/heat gun or stain it to hide the burns. i think id prefer one of those methods to say, gluing a thin metal stip to them. could even just try using a sharp knife and scraping off a few layers. when i started practicing sharpening on my knife id would see if i could shave my fingernails and i was able to remove a very fine layer by dragging the blade along my nail rather than pushing it. it was probably at about an 80 degree angle from horizontal.

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    propjockey (01-23-2009)

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    Senior Member floppyshoes's Avatar
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    Have you considered paint?

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    propjockey (01-23-2009)

  5. #3
    Junior Member propjockey's Avatar
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    The burns are pretty deep in the wood's grain. I don't think I have enough material left to sand or shave all the burn out. I have considered paint, but I'm not sure what would be durable enough and be as smooth as I am looking for. Has paint been used before and if so what kind? Thanks for the input guys.

  6. #4
    Senior Member floppyshoes's Avatar
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    Quote Originally Posted by propjockey View Post
    The burns are pretty deep in the wood's grain. I don't think I have enough material left to sand or shave all the burn out. I have considered paint, but I'm not sure what would be durable enough and be as smooth as I am looking for. Has paint been used before and if so what kind? Thanks for the input guys.
    for perfect results: Sand surface to around 400 grit, seal with a sanding sealer or shellac, sand lightly and remove all dust, oil primer, acrylic or oil color coat(s), light sanding, clear coat, buff and polish.

    The quick and dirty way: Tremclad or Rustolium (spelling) preferably spray-on.

    In general it's good to sand both sides of both pieces of the scale blanks before you even begin shaping to avoid such problems. I guess you'll know for next time.

  7. #5
    Senior Member Ditch Doc's Avatar
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    brass liner?

  8. #6
    Junior Member propjockey's Avatar
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    Yeah, I think I'm going to paint the inside. I have tried a bit more sanding but I didn't have enough material. I knew about the burns from the get go, I just figured they would come out much easier. Oh well, better luck next time I guess. Thanks for all who posted.

  9. #7
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    another thought would be sand the hell out of them and glue on another layer of wood and sand it down to match the contour. possibly with another color (darker) wood.. im sure after its stained and sealed (or something..dunno much about wood working) but i think it would look pretty good.

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