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Thread: Bench Grinder Conversion

  1. #21
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    Voidmonster, thank you. I was just trying (unsuccessfully) to point out that you can use a potientiometer, which is basically what a dimmer switch and the Harbor Freight example above are. All a dimmer switch do is restrict, the voltage, not regulate the voltage. So the voltage that we restrict using a dimmer switch produces heat. Which as other forum members have pointed out, will overheat the grinder motor. A variac, or VFD (variable frequency drive) regulates the voltage and does not produce excess heat as a by-product.
    Good call from you!

  2. #22
    Captain ARAD. Voidmonster's Avatar
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    Quote Originally Posted by shikano53 View Post
    Voidmonster, thank you. I was just trying (unsuccessfully) to point out that you can use a potientiometer, which is basically what a dimmer switch and the Harbor Freight example above are. All a dimmer switch do is restrict, the voltage, not regulate the voltage. So the voltage that we restrict using a dimmer switch produces heat. Which as other forum members have pointed out, will overheat the grinder motor. A variac, or VFD (variable frequency drive) regulates the voltage and does not produce excess heat as a by-product.
    Good call from you!
    I'm always glad to pass along my mistakes so others don't have to make them!

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  3. #23
    Senior Member Ernie1980's Avatar
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    Interesting thread, I was toying with doing somthing like this but didn't want to burn down my workshop...

  4. #24
    Senior Member jnats's Avatar
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    Quote Originally Posted by shikano53 View Post
    Harbor Freight makes a variable speed controller for a router tool. However that being said; A dimmer switch, potientiometers, router type speed controls only work with universal, brush type motors. A grinder, if memory serves, use an induction motor.
    So, yes these will work; but at your or my risk.

    The best is a variable frequency drive but by then you might as well just purchase the variable speed grinder/polisher.


    correct, while there are workarounds such as a variac- would work for speed- with all of these you are suffering loss of power with loss of RPM. What you would do best with is a tri phase, DC perm mag, even an old treadmill motor and controls. So you get constant power under torque- I confess I didn't read what were building, but I saw a grinder and if you need the power of a grinder motor- you need to pick the right motor first for speed control to not limit your power.
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  5. #25
    Senior Member jnats's Avatar
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    Trying to make a buffer or a belt grinder? You can also use belts and wheels, calculate ratio for size to speed and if a single slower speed is what you want- you'll have more torque at lower rpm.
    shikano53 likes this.
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  6. #26
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    Thanks folks. I'm not trying to thread jack and my apologies to the OP. I'm on a budget and my original thought on reading the thread was to give it a go. After thinking more about it I decided to look for a variable speed machine. I am in the process of reading through the numerous and awesome threads in the workshop section. I read where someone stated, "Do your homework" and then go shopping so you don't waste money." So my quest at the moment is to find a grinder/polisher to work an estate razor through the restoration process.
    Any suggestions would be great.
    Again, my apologies to the OP. I didn't mean to hijack your thread.
    On the bright side. I managed to buy a used drill-press and band saw on Kijiji and saved a couple of hundred bucks in the process.

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