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Thread: Help on making custom scales

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    Senior Member thuktunflishithy's Avatar
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    I made a set of scales out of a hardwood paint stir stick, some dark walnut stain and ca glue for a finish. Pinned it with brass micro fasteners. I didn't post any pics because it looks like crap, but the important thing is I learned a lot from it. Now I want to get some decent wood and do a nice set. I did it all by hand except for some sanding with a Dremel. I sanded the stick to make it thinner by hand. That part sucked but with 60 grit it went surprisingly fast. Didn't cost me anything because it was all things I had on hand except the fasteners but those were given to me when I got the razor.
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    Senior Member str8fencer's Avatar
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    I use Rockler, good selection and a price savvy option. Check out their veneers, for 1/8 look for "by the piece" products. Frankly, at a dollar and a half per set I can't really see a need for using anything but the real thing. YMMV

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    Wow I thought the wood would be a bit more expensive! That is pretty cheap. I don't see a problem with just having a go at some walnut or some other type of wood. Thank you all for the help and for the links!

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    Member twogun's Avatar
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    If you don't have any power tools, get a coping saw and rough the shape out. Coping saw with a wood blade is cheap, just cut the shape a little bit bigger from the final shape and hand sand it.

    Pinning isn't hard at all, but get yourself a good peening hammer. I've got a nice old german one with a protursion on the end of the handle that helps with precise peening, I wouldn't trade for another one. Gssixgun is right about the amount of force to use, it doesn't take much to peen brass. Eventually you'll be able to get perfect peens with having to touch them up to be smooth and evenly rounded.

    Personally, I would stay away from green wood that's not been dried. It can be a pain in the kester. Take your time and have fun, that's what this is all about.
    Last edited by twogun; 03-09-2012 at 01:02 AM.

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    Thank you all for the advice! I have just completed shaping my first set of scales! I still need to add the wedge, finish it with some lacquer and pin it. I am pleased with my first go-round. I only used a coping saw, sand paper, and a pin vise. I had a lot of fun making this and I can't wait to finish it and see how beautiful it looks.
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    At this point in time... gssixgun's Avatar
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    Don't wimp out at the end and go with a spacer, make an actual "wedge"

    Rule of thumb

    Start with a piece of wood about 1/2 the tang thickness 1" x 1" wedge it down to near nothing then slide it back and forth until the angle looks good and drill the hole, then mark the blade swing on the wedge and finally cut and sand to fit...

    All this is in the sticky too...

    MAKE SURE you try and figure out how to mock fit the whole thing together with micro bolts before you go too far, this will save a ton of heartache.. Also don't forget to check the blade itself for a straight tang, there is nothing worse then thinking you built wrong when it is the blade that is off

    g
    Last edited by gssixgun; 03-16-2012 at 06:36 AM.
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    Real Live Barber chay2K's Avatar
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    Quote Originally Posted by gssixgun View Post
    Don't wimp out at the end and go with a spacer, make an actual "wedge"

    Rule of thumb

    Start with a piece of wood about 1/2 the tang thickness 1" x 1" wedge it down to near nothing then slide it back and forth until the angle looks good and drill the hole, then mark the blade swing on the wedge and finally cut and sand to fit..
    All this is in the sticky too...

    MAKE SURE you try and figure out how to mock fit the whole thing together with micro bolts before you go too far, this will save a ton of heartache.. Also don't forget to check the blade itself for a straight tang, there is nothing worse then thinking you built wrong when it is the blade that is off

    g
    Damn, Glen! That wedge fitting technique sounds much more efficient than the other 13 cock-eyed methods that I've come up with. Thanks for sharing.
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    "The ability to reason the un-reason which has afflicted my reason saps my ability to reason, so that I complain with good reason..."
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    the deepest roots TwistedOak's Avatar
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    Quote Originally Posted by ladavis89 View Post
    Thank you all for the advice! I have just completed shaping my first set of scales! I still need to add the wedge, finish it with some lacquer and pin it. I am pleased with my first go-round. I only used a coping saw, sand paper, and a pin vise. I had a lot of fun making this and I can't wait to finish it and see how beautiful it looks.
    Those look pretty damn good for your first set! Bravo.

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    ladavis89 (03-17-2012)

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