W&B 6/8" Wedge - Vintage rebuild to original specs

[Substance]

G’day all,
finally finished my Vintage Rebuild of this neglected old Pre-1890 Wade & Butcher 6/8” Wedge

works performed as follows:
striped down the broken scales thinking it had just lost the wedge & pin found it was a wedgeless scales assembly, this changed my game plan as now had to work out how to do a wedgeless set up.
used what was left of the old scales and another old W&B to fill in the gaps for the new scales template.


new buffalo horn scales, basically I hand shaped & sanded the outside using the original scales as a guide, but leaving a bit of extra thickness on them,
then I used my dremel as a sort of milling machine to make the wedge cuts the same & cut out the inner face of the scales.
any time I saved not needing to make a wedge I made up for working out how to do this, but now I have a technique it should be quite easy to replicate.


more final hand sanding through to 5k inside & out followed by a good Ren. wax polishing



as for the blade
I gave the heavily scaled blade a CLR soak to help free the scaly rust on the blade worked a tret but don’t do it for long once was enough refer post CLR & the light touch post.

re sized & brass bushed the pivot hole so it is nice & tight now ( not original but the way I like them )




this was all followed by umpteen hours of hand sanding to remove as much pitting as I thought necessary while avoiding the stamp as much as possible, I would say easily in excess of 20hrs of hand cramping from 80 to 5000 grit & I am still not 100%
followed by Autosol polish & a final coat of Ren. wax


Now as the original wedge pin & washers were long gone & the pivot hardware wasn’t far behind it,
I have to give a special thanks to *Hart* for parting with & providing the replacement original bullseye washers so I could keep this as close to original as I could possibly get.

Harts washers were received with pins still intanct, I found when I broke them down last night that 1 of the sets actually had the inner washers also, so I used this on the wedge end for the extra pressure.


My 1 good original with inner washer, Harts replacement in centre and my rough attempt at making some on the right.



Final assembly
W&B 6/8” Wedge
new wedgeless scales
W&B steel bullseye washers
new brass thrust washers from 10 thou shim
new brass pins
and some more Ren. wax polishing






not honed yet but hopefully will be in the next week,
as I have another old W&B full hollow that is only getting hand polished for now,
then I will hone them both together as my arms are getting a bit el natural looking again. LOL