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Thanks for the replies so far!

Stubear: I will definitely keep everyone posted on how the stuff works out.

Neil: I'll let you know how the stencils look. I'll put up pictures when I get some...

I did a search, and only found a few threads on electrochemical etching.

I've read some mixed reviews about etching, but it's so hard to know if the problems are with the process or with the...