
Originally Posted by
Euclid440
As said, you can round the tip or narrow the blade, neither attractive option. The third solution and one I would do is, make it smile.
Draw several tracing of the blade on a piece of poster board, experiment with curve shapes, removing the chip and curving to the middle with a marking pen. I would begin by tracing the spine and matching the curve of the spine to the edge. Cut out the shape of the spine and trace onto the blade tracing.
Experiment with design, on the tracing until you get a shape you are happy with, then cut the shape out with a scissor and trace onto the blade, colored ink is easier to see. I would remove as little steel as possible, you will not have to remove much to get a nice smile.
Flip the blade edge up and file to shape with a diamond plate or diamond file, do not use a Dremel or belt sander, the metal is thin and will go quickly, take your time.
You will end up with a great looking blade and super shaver.