Thread: W&B 8/8 FBU shorty project

There seemed to be some interest in this when I posted about it in Show and Tell, so I decided to do it in it's own thread to keep things together and easier to find. This isn't a tutorial (I'm still fairly new to restoration) and it won't be quick. I don't plan on rushing this, I'm just going to post my progress and questions similar to the what are you working on thread. Hopefully, I'll pull this off and you'll enjoy the journey.

I picked this up specifically for making a shorty and was pleasantly surprised to find it was an 8/8, not a 7/8 as it was listed. It's not a beauty queen and has some uh, lets say character. My goal is to make this functional and comfortable to use.

Here's what I'm starting with


I liked the idea of a rat rod kind of style, but the bug bites in the scales are a bit uncomfortable in use. I'm planning on sprucing them up a bit for comfort. So far I've done a basic clean up with scraping and steel wool. The collars look pretty good and I hope I can save them.





I've also set a rough bevel. There was a pit I was worried about that made it into the edge. So at this point I think I'll need to make it shorter than I had initially planned to get the pit out. I considered taking material off the edge, but it looks like I'll run into more pits higher up and chase them until the blade is a lot less than 8/8. Right now the edge is clean, except for this one pit. You'll see what I'm talking about in the pictures below. The first is the pit marked by the red arrow. The green arrow is some of the pits I think I'll get into if I try and remove it with high angle honing. The second picture is where the pit is located relative to the front of the blade.



Here's my initial idea for the new tip. This is just an approximation I did with the eraser tool in photoshop. I've traced the original tip and am going to use it as a template. If anyone has a better idea for dealing with this pit I'm all ears.



Next up is removing/repairing the scales and some light sanding of the blade to smooth the texture out a little.

Originally Posted by JellyJar

There seemed to be some interest in this when I posted about it in Show and Tell, so I decided to do it in it's own thread to keep things together and easier to find. This isn't a tutorial (I'm still fairly new to restoration) and it won't be quick. I don't plan on rushing this, I'm just going to post my progress and questions similar to the what are you working on thread. Hopefully, I'll pull this off and you'll enjoy the journey.

I picked this up specifically for making a shorty and was pleasantly surprised to find it was an 8/8, not a 7/8 as it was listed. It's not a beauty queen and has some uh, lets say character. My goal is to make this functional and comfortable to use.

Here's what I'm starting with


I liked the idea of a rat rod kind of style, but the bug bites in the scales are a bit uncomfortable in use. I'm planning on sprucing them up a bit for comfort. So far I've done a basic clean up with scraping and steel wool. The collars look pretty good and I hope I can save them.





I've also set a rough bevel. There was a pit I was worried about that made it into the edge. So at this point I think I'll need to make it shorter than I had initially planned to get the pit out. I considered taking material off the edge, but it looks like I'll run into more pits higher up and chase them until the blade is a lot less than 8/8. Right now the edge is clean, except for this one pit. You'll see what I'm talking about in the pictures below. The first is the pit marked by the red arrow. The green arrow is some of the pits I think I'll get into if I try and remove it with high angle honing. The second picture is where the pit is located relative to the front of the blade.



Here's my initial idea for the new tip. This is just an approximation I did with the eraser tool in photoshop. I've traced the original tip and am going to use it as a template. If anyone has a better idea for dealing with this pit I'm all ears.



Next up is removing/repairing the scales and some light sanding of the blade to smooth the texture out a little.

Good luck to you. I hope things work out for you. I personally would add this blade to my collection for wind chimes. Too much work for such a small return. But that's just me......

Paint or photo editor works for design work. But for actual work make a cardboard template, by tracing the blade onto poster board. Now make your mods based on your paint model, then trace on to the actual blade with a black sharpie using the cardboard template.

You can make adjustments to your cardboard template until you are happy with the design and match the notch exactly if you want.

Fill in the part to be removed and the black will give you a good look of what it will look like on the actual blade. I usually make 3-4 templates before I am satisfied.

The heel will need correction, so this is a good time to match the heel shape to the toe shape. You want to move the corner of the edge well forward of the stabilizer. You may have to make adjustment to the toe curve to match the heel.

Cool project. bluing the blade would be cool.

Originally Posted by Euclid440

Cool project. bluing the blade would be cool.

Thanks for the tips. I traced the original onto card stock. I'll do a couple more tracings for playing with. Funny you should mention bluing. A friend at work found this gunsmithing video about converting rust to bluing using boiling water.

https://www.youtube.com/watch?v=lQFxUNQOYKo

I was going to post it later, but seems like as good a time as any. Looks like the original rust bluing method without a steam cabinet. 212 Fahrenheit shouldn't mess with the temper, but the blade is fairly thin so He actually gets to the process around 7:30.

I have had good luck using hot water from the faucet, my shop sink is 8 feet from the water heater and set a bit higher than most, so my hot water is hot.

I just soak in hot water for a few minutes, changing the water so it remains hot, then heating some white vinegar in a container of hot water, kind of a double boiler, a plastic shoe box of hot water and smaller tray of vinegar.

I degrease with mineral spirits and spray carb cleaner. Drop in the blade while the blade is hot, mine gets too hot to touch and vinegar is warm. Check it after a few minutes, it does not take long.

I use this process when I want to darken rust spots and usually buff the good steel, but you can control the look by how long you leave in the vinegar and how you buff. I spray down with Kroil to stop rust and wipe, or sand or just buff.

I have also use it on knife blades when I want a molted vintage looking bluing. If you want the “bluing” to stick well and etch more even, how well you sand the blade will determine how the finish looks, a good even stria, 1k finish works well.

If you don’t like it, 600 will easily remove it, it is not a durable finish like bluing. If you just want to blue the pits, cold gun blue works well also just make sure it is clean.

Wow, lots of good tips in there. Thanks that'll be a big help when I get to that stage.

Well I'll be damned! I surely thought this blade was toast. Well Done!

Looking good!

I got the scales sanded to approximate length and saved the dust for epoxy repair. I'm thinking of dying the dust with black hair dye (same dye I'll use for the scales after repair). Is this a horrible idea??

I've also got some charcoal (art pencil) I could crush up if that's a better plan ?

Originally Posted by Johntoad57

Good luck to you. I hope things work out for you. I personally would add this blade to my collection for wind chimes. Too much work for such a small return. But that's just me......

Thanks for the luck. For me the return is the process of the job, so the amount of work is somewhat irrelevant to me. 40 hours for one razor or 40 hours for 10 razors, all the same enjoyment.