Thread: Making triple stacked washers old school

You can make the female quite easily by drilling a hole thru a piece of steel and then make a cut from the side thru the hole with a hacksaw.
Small pic but I hope it helps http://www.konradw.se/pub_images/ori...ggare_1643.JPG
The cutting surface of the male can for a small diameter like yours be all flat.
On the female you should polish the cut you made so you get sharp sides of the hole.
another pic Swanstrom Round Disc Cutter Set

I'm talking about a cutter to make the first blanks, the forming part you are doing nicely!
One trick to get a female for forming is to use a piece of poly cutting board, heat the male part up a little and press it into the board.